Job Title:Manufacturing Engineer (Composites)
Location:Darwen
Job Type:Permanent, 37 hours per week, working a 4-day week over a 5-day operational week.
Hourly Rate:Competitive based on experience
Brookhouse Aerospace is a prominent name within the Aerospace Sector, providing Advanced Composite and Metal Components for Civil & Defence Aerospace applications. We are seeking a talented and experienced Composites Manufacturing Engineer to join our dynamic engineering team.
Job Description: As a Manufacturing Engineer, you will play a key role in the development and optimisation of manufacturing processes for materials used in aerospace applications. You will be responsible for ensuring that our components are produced efficiently, cost-effectively, and to the highest quality standards. This position requires a strong technical background in Composites materials, process engineering, and a deep understanding of aerospace manufacturing requirements.
Key Responsibilities:
- Develop, implement, and optimise manufacturing processes for materials and components, ensuring alignment with engineering specifications and industry standards. - Collaborate with design, engineering, and production teams to develop and refine composites manufacturing methods, including layup, curing, machining, and bonding processes. - Design and implement tooling, fixtures, and equipment required for composite manufacturing, ensuring they meet production and quality requirements. - Conduct process trials and validate new manufacturing methods to ensure they meet performance, cost, and quality objectives. - Troubleshoot and resolve manufacturing issues related to materials, processes, and equipment. - Lead continuous improvement initiatives to enhance manufacturing efficiency, reduce waste, and improve product quality. - Work closely with quality assurance teams to ensure compliance with AS9100 and other relevant aerospace quality standards. - Prepare and maintain detailed documentation of manufacturing processes, including work instructions, process specifications, and quality control plans. - Stay up to date with the latest advancements in composite materials and manufacturing technologies and integrate new innovations into production processes. - Provide technical support and training to production staff on composite manufacturing processes and best practices.
Requirements:
- Degree or an HNC with Advanced Apprenticeship to NVQ level 3 in a relevant subject - 3+ years of experience in composites materials manufacturing, preferably in the aerospace industry. - Strong understanding of composite materials, including carbon fibre, fiberglass, and advanced polymers. - Proficiency in CAD software for tooling and fixture design. - Experience with composite manufacturing processes such as hand layup, automated fibre placement (AFP), resin transfer moulding (RTM), and autoclave curing. - Knowledge of aerospace quality standards, including AS9100, NADCAP, and FAA regulations. - Strong problem-solving skills and the ability to troubleshoot complex manufacturing issues. - Excellent communication and teamwork skills, with the ability to collaborate effectively across departments. - Ability to manage multiple projects simultaneously and meet deadlines.
Benefits:
- 4-day working week - Overtime Rates - Long Service Awards - 28 days holidays (based on 4-day week) - On-site Occupational Health - Employee Referral Scheme - Life Insurance - Cash Plan Benefit - Bike2Work Scheme